Aluminium is one of those metals whose demand has risen significantly in the last few years owing to its unique combination of malleability, lightness, corrosion resistance, and strength. With the rapid increase in aluminium's applications, Ruhr Montan Group delivers exceptional aluminium production solutions including extrusion, hot rolling, casting, cold rolling, and finishing. We can also provide your business with the consultancy it needs for aluminium projects to ensure long-term and sustainable success.

Aluminium Manufacturing Consultancy

The primary challenge that aluminium manufacturers have to confront in today’s
economy is cost-efficient production of the alloy that doesn’t make any compromises on sustainability as well as quality. RMG can provide the professional assistance your business needs to ensure operational efficiency by upgrading your existing projects and streamlining and facilitating the development of new aluminium production facilities.

  • Primary and secondary aluminium smelting
  • Bauxite and alumina materials handling
  • Downstream aluminium casting procedures including sand, permanent mould, and die casting
  • Billet, ingot, and slab casting
  • Bar and rod rolling, plate and coil hot rolling
  • Cold rolling and foil production
  • Wire and cables production
  • Extrusion including angles, tubes and sections production
  • Aluminium scrap recycling and powder production


Primary aluminium smelting is an energy-intensive procedure that requires a massive amount of power. With environmental and resource sustainability being increasingly significant issues for business, access to cost-efficient and green power can be a defining factor in dictating the success of a smelter operation. To develop Greenfield smelter projects, RMG can provide you with the required assistance to engineer, develop and execute on-site power generation facility and related infrastructure for different utilities.


  • Market analysis to assist you in terms of diversifying your product offerings and finding the highest margin products your business can manufacture without adding any capital investment or extensive costs
  • Operational and performance evaluations to draw a comprehensive comparison of your output against the industry’s average and providing recommendations for helping you enhance productivity, quality, yield, and cost-efficiency
  • Extensive expertise in potroom operational efficiency optimisation and dust emissions reduction relying on enhanced materials handling along with logistics including anode changing, tapping cranes, handling vehicles, and pot feeding systems
  • Operational and metallurgical recommendations and consultancy to enable you to meet required quality benchmarks and certifications to expand into new markets
  • Expertise in enhancing by-product recovery like salt slags and dross along with improvement in casthouse operations
  • Consultancy on replacing brownfield open type alumina crane feeding systems with environment-friendly and highly efficient closed pot feeding operations
  • Operational and technical consultancy for selection of the right process and identifying the most adequate process configuration for new aluminium production systems
  • Recommendations related to new planned investments for conducting feasibility studies, developing business studies, valuations of operational expenses and capital estimations for new investment and drafting financial models to evaluate the estimated financial viability of the investments
  • Developing technical specifications for upgrades of existing facilities or new investments along with complete professional support through tender procurement and management